China supplier CZPT Top Quality Single Acting Double Acting Car Lift Hydraulic Mining Machinery Cylinder with Power Pack for Longwall System vacuum pump diy

Product Description

                                          Hydraulic Cylinder for Coal Mining with Competitive Price

Wantong Hydraulic Co.,LTD is specialized in design, R&D,and manufacturing of hydraulic cylinder/ system with over 20years’ experience, company cover an area of 180,000 square meters, there are 600 employees and 700 sets of equipment, annual output more than 200,000 sets. 
History of Wantong:
 
>Dump truck telescopic hydraulic cylinder was successsfully developed in 2002;
>Began to cooperate with famous brands companies ,Such as CHINAMFG ,SHACMAN in 2005;
>Passed ISO/TS 16949 International Quality management system certification in 2006;
>Began to cooperate with ZMJ,Co.,Ltd in 2009;
>The electroplating production line was completed and had passed the acceptance of environmental impact assessment in 2012;
>Has been raised as a listed Company in 2014;
>Cylinder with 10-stage .22-meter stroke for project was successfully developed  in 2015;
>The North American Type Thin-Walltelescopic cylinder was successfully developed in 2015;
>Hydro-Pneumatic Spring and Suspension System was successfully developed in 2016;
 

HS Code 8412210000
Application Coal mining equipment
Material of cylinder tube Alloy steel
Seal Hallite,NOK, Guarnitec, Parker
Coating All tubes are chrome plated
Working pressure 16Mpa-30Mpa
Stroke As customer demand
Color red black blue gray, according to customer’s requirement
Mounting Type Earring-trunnion, double trunnion Etc
Package pallet, plywood case 
Warranty Period of 14 months from the date of manufacture.The manufacture date is engraved on the label of every cylinder.
Main export market US, Canada, South Korea, Russia, Australia, Indonesia, Malaysia, Kenya, Philippines, Xihu (West Lake) Dis.via, the United Arab Unites, Singapore
Payment terms T/T, L/C, 
Delivery time 20 days after down payment

 
Production Process:
>Each processing under our control, each products, every step under strict quality control;

Exhibitions& Customers:
>We are the supplier of SINOTRUK, CIMC, JAC, SHACMAN, ZMJ and YANKUANG GROUP
manufacturing and refitting company use our telescopic cylinder as first choice.
 
>We attended each Bauma exhibition, the world trade fair for construction equipment, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.

Quality Control:
1, The mechanical properties and chemical elements of the raw material will be inspected to check whether qualified after entering the warehouse.
2, Chemical composition inspection of raw materials, Test the chemical composition of metallic materials, such as C, Si, Mn, P, S, Cr, Ni and other elements.Mainly for raw materials incoming inspection, by testing whether the material qualified, receiving materials.
3, Metallographic analysis of metal materials is usually the raw materials, such as copper, iron, aluminum, magnesium, zinc, titanium, etc., for the processing of structural parts and finished product evaluation, through the metallographic analysis, You can find a variety of possible reasons for failure analysis in time, Prediction and analysis the characteristics of metallic materials and materials, Study material surface, and internal defects, and to improve and verify the process technology of the material;
4, Salt spray test is a major use of salt spray test equipment created by the artificial simulation of salt spray environmental conditions to assess the corrosion resistance of products or metal materials, environmental testing
5, Mechanical performance testing equipment can meet the requirements of mechanical testing, all the use of computer digital display, so the accuracy is more accurate so that the mechanical properties of each cylinder barrel has been greatly improved.
6, Every workpiece is machined according to the confirmed drawings and will be inspected casually by QC according to a certain proportion.The traceable record shall be clear and traceable.
7, The qualified parts are assembled into 1 cylinder and then the pressure test will be done.
Before and after assembly, the basic dimensions and workmanship will be inspected again.
8, An inspection report will come into being before delivery.

Certificated:

Package:

Guarantee and after sale service:
> Pre-sale service: Keep communicating with the truck manufacturers, including the selection of product model, the design of a hydraulic system, a test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers.
>The sale service: Provide training and technical support for users.
> After-sale service: Solve the problem firstly, then analyze responsibility; Replace the system components
immediately if any need.
> 24 hours telephone service hotline.

FAQ

Q1:Are you a manufacture or a trade company?
Answer:Manufacture, we are the leader manufacturer of hydraulic industry in China with 20 years’ experience and technology accumulation.With strong technical team we could solve any annoyance of you.

Q2:Do you have quality control system?
Answer:Yes,We have Strict Quality Control System from Raw Material to the final finished products to customer .
Q3:Do your products come with a warranty?
Answer:Yes, Period of 14 months from the date of manufacture.The manufacture date is engraved on the label of every cylinder.
Q4: Hydraulic cylinder internal leakage?
Answer:3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits.As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power.Advanced equipment could assure the polish processing.And we use the imported/TOP brand seals to meet customers’ requirement.
Q5: Does your telescopic cylinder adopt chrome plating for every stage.
Chrome-plating technology is adopted for every stage of telescopic cylinders.

 

Material: Stainless Steel
Usage: Tunnel Boring
Structure: General Cylinder
Power: Hydraulic
Standard: Standard
Pressure Direction: Single-acting Cylinder
Customization:
Available

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lift cylinder

How does a lift cylinder contribute to smooth and controlled lifting motion?

A lift cylinder plays a crucial role in ensuring smooth and controlled lifting motion in various applications. Here’s an explanation of how a lift cylinder contributes to this:

1. Hydraulic Operation:

A lift cylinder typically operates using hydraulic power. Hydraulic systems utilize pressurized fluid to generate force and motion. The lift cylinder is connected to the hydraulic system, and when the hydraulic fluid is pressurized, it exerts force on the piston inside the cylinder. This force causes the cylinder to extend or retract, enabling the lifting motion. The hydraulic operation of the lift cylinder provides a smooth and consistent force, resulting in a controlled and precise lifting motion.

2. Synchronization:

In some applications, multiple lift cylinders are used together to achieve synchronized lifting. These cylinders work in tandem, ensuring that the lifting force is evenly distributed and that the load remains level throughout the lifting process. The synchronization of lift cylinders contributes to a smooth and balanced lifting motion, reducing the risk of tilting or instability.

3. Control Valves:

Lift cylinders are often equipped with control valves that allow operators to control the flow and pressure of the hydraulic fluid. By adjusting these control valves, operators can regulate the speed and force of the lifting motion. This provides precise control over the lifting process, allowing for smooth and controlled movements tailored to the specific requirements of the application.

4. Damping and Cushioning:

Some lift cylinders incorporate damping and cushioning mechanisms to further enhance the smoothness and control of the lifting motion. These mechanisms help absorb shocks and vibrations, preventing sudden jolts or jerky movements during the lifting process. Damping and cushioning features contribute to a more comfortable and controlled lifting experience, particularly when dealing with delicate or sensitive loads.

5. Load Capacities:

Lift cylinders are designed to handle specific load capacities based on their size, construction, and specifications. By selecting the appropriate lift cylinder for the intended load, operators can ensure that the lifting motion remains smooth and controlled. Overloading or underloading the lift cylinder can lead to instability or uneven lifting, affecting the overall smoothness and control of the motion.

In summary, a lift cylinder contributes to smooth and controlled lifting motion through its hydraulic operation, synchronization (if applicable), the use of control valves, damping and cushioning mechanisms, and appropriate load capacities. These factors work together to provide reliable and precise lifting, enhancing safety and efficiency in various applications.

lift cylinder

How Does a Lift Cylinder Contribute to Precise Load Handling and Positioning?

A lift cylinder plays a crucial role in achieving precise load handling and positioning in various applications. It is a hydraulic component commonly used in material handling equipment, including forklifts, cranes, and other lifting devices. The lift cylinder utilizes hydraulic power to control the vertical movement of loads, allowing for precise and controlled lifting, lowering, and positioning. Here’s a detailed explanation of how a lift cylinder contributes to precise load handling and positioning:

  1. Vertical Lifting:
  2. The primary function of a lift cylinder is to provide the vertical lifting force required to raise and lower loads. When hydraulic pressure is applied to the cylinder, it extends or retracts the piston rod, depending on the design. This controlled extension or retraction enables the lift cylinder to raise or lower the load with precision. The hydraulic system allows operators to adjust the lifting speed and control the movement of the cylinder, ensuring smooth and accurate load handling.

  3. Load Stability:
  4. One of the key factors in precise load handling is maintaining load stability throughout the lifting and positioning process. Lift cylinders are designed to provide a stable lifting platform by minimizing unwanted movements or vibrations. The hydraulic system, combined with the mechanical structure of the cylinder, offers excellent control over the load’s vertical movement, preventing sudden shifts or instability. This stability allows operators to handle delicate or fragile loads without compromising their integrity.

  5. Positioning Control:
  6. A lift cylinder offers precise positioning control, enabling operators to place the load accurately at the desired location. By regulating the hydraulic pressure, operators can control the speed and direction of the cylinder’s movement. This control allows for fine adjustments during the lifting or lowering process, ensuring that the load is positioned precisely according to the requirements. The hydraulic system offers responsiveness and sensitivity, allowing for real-time adjustments for optimal load placement.

  7. Load Balancing:
  8. Load balancing is essential for maintaining stability and preventing excessive stress on the lifting equipment. Lift cylinders are often used in combination with other hydraulic components, such as counterbalance valves or load sensing systems, to achieve load balancing. These systems monitor the load and adjust the hydraulic pressure within the lift cylinder to ensure that the load remains balanced during lifting and lowering operations. By maintaining load balance, the lift cylinder contributes to precise load handling and positioning, reducing the risk of accidents or damage.

  9. Controlled Speed and Acceleration:
  10. Precise load handling requires controlled speed and acceleration during lifting and lowering operations. Lift cylinders, integrated with hydraulic control valves, allow for precise adjustment of the lifting speed and acceleration profile. Operators can control the flow rate of hydraulic fluid entering or exiting the cylinder, regulating the speed of the piston’s movement. This control over speed and acceleration enables smooth and gradual load handling, preventing sudden jolts or jerky movements that could affect load positioning accuracy.

  11. Force Feedback and Sensing:
  12. Some advanced lift cylinder systems incorporate force feedback mechanisms or load sensing capabilities. These features provide operators with real-time information on the load’s weight or force exerted on the cylinder. By receiving feedback on the load conditions, operators can make precise adjustments to the lifting or lowering operation. This feedback mechanism enhances load handling precision, allowing operators to adapt to changing load characteristics and ensure accurate positioning.

A lift cylinder’s ability to provide vertical lifting force, maintain load stability, offer precise positioning control, assist in load balancing, enable controlled speed and acceleration, and incorporate force feedback or load sensing capabilities all contribute to precise load handling and positioning. These features make lift cylinders valuable components in material handling equipment, ensuring safe and efficient handling of loads in various industries and applications.

lift cylinder

Can you explain the role of hydraulic fluid in a lift cylinder?

Hydraulic fluid plays a crucial role in the operation of a lift cylinder. It serves as the medium through which force is transmitted to generate motion and provide lifting or lowering capabilities. Here’s an explanation of the role of hydraulic fluid in a lift cylinder:

1. Transmission of Force:

Hydraulic fluid acts as a medium for transmitting force within the lift cylinder. When pressurized, the hydraulic fluid applies force on the piston, which then transfers that force to the load through the rod. The force exerted by the hydraulic fluid is transmitted equally in all directions due to Pascal’s law, allowing for effective lifting or lowering of heavy loads.

2. Energy Transfer:

Hydraulic fluid is responsible for transferring energy within the hydraulic system. The hydraulic fluid is pressurized by a pump, which converts mechanical energy into hydraulic energy. This pressurized fluid carries the energy to the lift cylinder, where it is converted back into mechanical energy to perform the lifting or lowering action. The ability of hydraulic fluid to store and transmit energy efficiently makes it ideal for power transmission in hydraulic systems.

3. Lubrication and Cooling:

Hydraulic fluid serves as a lubricant within the lift cylinder to reduce friction and wear between moving parts, such as the piston and the cylinder barrel. This lubrication helps to enhance the longevity and smooth operation of the cylinder components. Additionally, the hydraulic fluid also aids in cooling the system by absorbing heat generated during operation, preventing overheating and ensuring optimal performance.

4. Sealing and Contamination Control:

Hydraulic fluid plays a critical role in sealing the lift cylinder and preventing leakage. It works in conjunction with seals located between the piston and cylinder barrel, as well as around the rod, to create a tight and secure hydraulic system. The hydraulic fluid also helps to control contamination by keeping external contaminants, such as dirt and debris, from entering the cylinder and affecting its performance.

5. System Efficiency:

The properties of hydraulic fluid, such as its viscosity and flow characteristics, directly impact the efficiency of the lift cylinder system. The choice of the appropriate hydraulic fluid ensures smooth and efficient operation, minimizing energy losses and maximizing system performance.

In summary, hydraulic fluid plays a vital role in a lift cylinder by transmitting force, transferring energy, lubricating and cooling the system, sealing against leaks, controlling contamination, and contributing to system efficiency. It enables the lift cylinder to generate the necessary force and motion to lift or lower heavy loads, while also ensuring the smooth and reliable operation of the hydraulic system.

China supplier CZPT Top Quality Single Acting Double Acting Car Lift Hydraulic Mining Machinery Cylinder with Power Pack for Longwall System   vacuum pump diyChina supplier CZPT Top Quality Single Acting Double Acting Car Lift Hydraulic Mining Machinery Cylinder with Power Pack for Longwall System   vacuum pump diy
editor by CX 2023-10-21

Lift Cylinder

As one of the lift cylinder manufacturers, suppliers, and exporters of mechanical products, We offer lift cylinders and many other products.

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